What is Air Header?
The Air Header is a collection of multiple valve structures that all work from the same starting point. These valves, created by air header manufacturers in India, are designed to fit different valves and offer multiple outlet connections on the valve’s inlet attachment. An adjustable handle on the Instrument Air Header Manifold prevents unauthorized physical actuation of the outlet valve. Additionally, these air header manifolds speed up construction and efficiently distribute air to many consumers through their multiple chambers and branches of outlets.
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Air header distribution manifold are employed in different trades to control or check air pressure in transmission tubes. One of the top companies in the manufacturing and export of various types of air headers is Shribhairav Metal Corporation. We offer instrument air headers in various dimensions and designs at competitive prices.
Shribhairav Metal Corporation is proud to present a range of Air Headers that have all these qualities and a lot more. By choosing us as your manufacturing partner, you not only get flawless Air Headers; but also, exceptional prices, delivery services, and product guarantees.
An Air Header is a pipe equipped with multiple valves, featuring one inlet and one drain at each end, with several outlets and valves connected along the body. The outlet ports can range from 4-way to 16-way, with inlet and drain connections available in various forms, such as flanged, coupling, ball valve, or needle valve, according to specific requirements. Air Headers are primarily used for air distribution and to centralize multiple connections.
We at Shribhairav Metal Corporation are one of the top manufacturers of Air Headers in India and offer good quality valves for a variety of applications. Instead of forging links between instrumentation and tubing, the air header distribution manifold that our company offers are designed to reduce the amount of potential break ways. To connect channels for a variety of gas and fluid applications in various industries, we Air Header Manufacturers give the same product in the appropriate dimensions and changes based on the specific client’s selections.
At Shribhairav Metal Corporation, clients can choose from a wide range of Air Header configurations and sizes, including 2″, 3″, and 4″ in schedules 40, 80, and 160 (larger sizes are available upon request). Our standard material is SS316, or we can customize according to your specifications. All Air Headers are factory tested and conform to PED Module A SEP standards.
Why Choose Shribhairav Metal Corporation for Air Header ?
Here are some reasons to choose Shribhairav Metal Corporation for your Air Header needs:
- Latest Machineries: We manufacture Air Headers using the latest machineries that makes the entire process less tedious and more effective. By using automation, we eliminate human-errors and are able to deliver better products to clients.
- Strict Quality Testing: We have a well-defined quality process in place where each and every manufactured Air Header undergoes inspection and field test before being delivered to the client. These quality testing parameters can also be defined by the client.
- Products with Guarantee: We offer guarantee on manufacturing defects which makes our Air Headers even more popular. Our first endeavor is to ensure that you get defect-free Air Headers; but, just in case if there are any issues, we are there to take care.
- Perfect Manpower: We rely on machines for precision; but, do not undermine the importance of human touch. We employ trained machine men and engineers who supervise the manufacturing process and intervene if required to ensure robust gate valves are created.
- Finest Raw Material: We sources raw material from well-known and certified suppliers. We have been associated with them for almost two decades and have established a relationship that allows us to offer competitive prices without compromising on product quality.
Some common sizes of Air Headers, Air Distribution Manifolds are:
- Shribhairav Metal Corporation SS 316, Air Header 10 way (5×5)
- Inlet 2″ NPTF Ball Valve
- Outlet 1/2″ NPTF Ball Valve with 1/2″ NPTM Plug
- Drain 1/2″ NPTF Ball Valve with 1/2″ NPTM Plug
2. Shribhairav Metal Corporation SS 304 Air header, 12 Way, Pipe Size 1″
- Inlet 1/2″ NPT Female
- Outlet 12 off SS 304 Ball Valve 1/4″ NPT F
- Drain SS 304 Needle Valve 1/2″ NPT F
3. Shribhairav Metal Corporation SS 304 Air header, 16 Way, Pipe Size 1″
- Inlet 1/2″ NPT Female
- Outlet 16 off SS 304 Ball Valve 1/4″ NPT F
- Drain SS 304 Needle Valve 1/2″ NPT F
4 Way Air Header: A 4-way air header efficiently distributes compressed air or gases to multiple devices in pneumatic systems, making it ideal for smaller setups and precise control in various industrial applications.
6 Way Air Header: A 6-way air header is essential in industrial settings, as it facilitates the connection of multiple pneumatic instruments to a single air supply source, optimizing efficiency in applications such as manufacturing and automotive industries.
8 Way Air Header: An 8-way air header is an industrial component with eight outlets, designed for distributing compressed air or gases efficiently to various devices from a single source. It’s commonly used in power generation, chemical processing, and pharmaceutical industries for optimizing process control and automation in larger pneumatic systems.
10 Way Air Header: A 10-way air header efficiently distributes compressed air or gases to ten instruments or devices from a single source, widely used for precise control in various industrial applications.
12 Way Air Header: A 12-way air header is a vital component for large industrial pneumatic systems, offering twelve outlets for precise distribution of compressed air or gases. It is frequently used in demanding industries like oil and gas, petrochemicals, and chemicals to ensure efficient and safe operations.
14 Way Air Header: A 14-way air header is a manifold system with fourteen outlets used for distributing compressed air or gases in industries like mining and construction, ensuring efficient operation of numerous pneumatic instruments and equipment.
16 Way Air Header: A 16-way air header is a distribution system with 16 outlets, ideal for large-scale industrial applications, ensuring precise control and efficient distribution of compressed air or gases.
Air Header Distributer: An air header distributor is an essential component that efficiently directs and controls the distribution of compressed air or gases to instruments and devices in industrial settings, enhancing process control and productivity.
Pressure Air Header: A pressure air header is a vital system for distributing compressed air uniformly in industrial settings, ensuring consistent pressure levels for efficient pneumatic operations in various industries.
Bar Stock Air headers: Bar Stock Air headers are custom-designed distribution systems, ideal for unique industrial applications, offering flexibility in design and material selection for precise control of compressed air or gases.
Why use air headers?
Multiple outlets on air headers are equipped with ball valves to provide isolation. In order to prevent water from entering the pneumatic instrument, air headers can be assembled vertically and a drain valve (as shown in the following figure) can be installed at the bottom to regularly discharge condensed water from the air headers when compressed air, steam, etc. contain water vapor that needs to be discharged. Realizing the purposes of distribution and diversion of air sources.
What is the instrument air main header?
An instrument air header is a system that distributes compressed air to various instruments, control valves, and other devices in an industrial facility. These headers are typically used in industries such as oil and gas, petrochemicals, power generation, and others where precision control is critical.
What is the use of Air Headers? 2 Way, 4 Way, 8 Way, 16 Way Headers
The petrochemical, chemical, power generation, refineries, and plastic processing sectors all use 6-way air headers. The body construction of 4 way air headers is said to be wieldable and reliable. The time needed for installation and construction is decreased. The actuators on pneumatic instruments, including steam flow meters, pressure regulators, and valve positioners, receive air from the compressor through air headers. These manifolds are authorized for low pressure applications up to 1000 psi and are widely used in the industrial pulp and paper, chemical processing, oil and gas processing, and energy sectors.
Technical Specifications of Air Header
| Rating | Up to 3,000 psi @ up to 250ºF |
|---|---|
| Tube Size | 2” 3” 4” 6” |
| Outlet Connections | ¼” and ½” BSP/NPT |
| Inlet Connections | 1” 150# AND 300# CLASS |
| Drain connections | ½” & 1” BSP/NPT |
| Valve | Needle valve & Ball valve |
| Material | SS, CS, and other Material Other as Per Your Requirements |
Benefits of Air Headers
Air headers are devices used to distribute air to various instruments and equipment in industries. Here are the key benefits of using air headers, explained simply:
- Centralized Air Distribution:Air headers help in distributing compressed air from one central source to multiple locations. This reduces the need for multiple air supply lines, making the system simpler and more organized.
- Space-Saving Design:They are compact and take up less space compared to having separate air lines for each instrument. This helps in saving valuable space in industrial setups.
- Cost-Efficiency:By using a single air header, you can reduce the cost of piping and fittings. It lowers the maintenance costs since there are fewer individual lines to manage and repair.
- Improved Safety:Air headers reduce the risk of leaks and potential hazards by minimizing the number of connections. This leads to a safer working environment.
- Easy Installation and Maintenance:Installing an air header is simpler and faster than installing multiple individual air lines. Maintenance is easier because you can check and fix one central point rather than multiple lines.
- Enhanced Performance:They ensure a consistent and reliable air supply to all connected instruments. This improves the overall performance and efficiency of the equipment.
- Flexibility and Customization:Air headers can be customized to fit specific industrial needs. They can be designed with different numbers of outlets and various configurations.
- Durability:Made from robust materials, air headers are durable and can withstand harsh industrial environments. This ensures a long service life and reduces the need for frequent replacements.
- Reduced Pressure Drops:By using an air header, pressure drops in the air distribution system are minimized. This helps in maintaining optimal air pressure for all instruments.
Air headers provide a centralized, efficient, and cost-effective solution for distributing compressed air in industrial settings, improving safety, performance, and ease of maintenance.
Applications of Air Header
- Air Distribution Systems: Air headers, also known as compressed air manifolds, are used to efficiently distribute compressed air from a single source to multiple destinations in industrial plants, ensuring a reliable air supply for various pneumatic devices and tools.
- Instrumentation and Control Systems: Air header distribution manifolds centralize the connection of multiple pneumatic instruments, such as pressure gauges, transmitters, and control valves, simplifying the layout and reducing the need for multiple piping runs.
- Blow-Down Systems: Air headers are employed in blow-down systems to discharge air and other gases from pipelines and equipment, aiding in maintenance, testing, or system purging.
- Chemical and Petrochemical Industries: Used as instrument air distribution manifolds to supply air for instrumentation, control systems, and other applications where multiple points require a reliable air source.
- Power Plants: In power generation facilities, air headers serve as a compressed air manifold to distribute instrument air used in controlling various plant processes and equipment.
- Oil and Gas Industry: Air header manufacturers provide air headers to supply instrument air in refineries and processing plants, ensuring the smooth operation of pneumatic instruments in hazardous environments.
- Water Treatment Plants: Air headers are used to supply air to aeration systems, instrumentation, and valve actuation, playing a critical role in the water treatment process.
- Food and Beverage Industry: Essential for applications that require clean and dry compressed air for pneumatic controls, packaging systems, and other automated equipment.
Shribhairav Metal Corporation, as a leading air header manufacturer, offers high-quality air headers designed to meet the rigorous demands of these applications, ensuring reliable performance and durability.
Shribhairav Forge Air Distribution Manifold with Needle Valve & Air Compressor Header: Key Features and Technical Specifications
Air Distribution Manifold with Needle Valve Features
• Robust Construction: The body is welded for enhanced strength and durability, ensuring a long service life. • Flexible Inlet Options: Available with both flanged and threaded inlet choices for diverse installation needs. • Lockable Handles: Outlet valves are equipped with lockable handles to prevent accidental manual activation. • Efficient Installation & Maintenance: Designed for simple setup and easy ongoing maintenance. • High-Quality Material: Constructed from stainless steel, offering resistance to corrosion and a durable finish. • Lightweight Ball Valve Design: Ensures ease of use while maintaining a reliable performance. • Reduced Assembly Time: Streamlined design cuts down on installation and setup time, improving cost-effectiveness. • Dependable Performance: Engineered to be both reliable and durable under various operating conditions. • 2” Nominal Bore Header: Standard bore size for consistent airflow and pressure.Air Header Construction Method
• Screwed Bonnet Design: Features a securely screwed bonnet, making it easier to assemble and maintain. • Non-Rotating Spindle Tip: Prevents wear and tear by keeping the spindle tip fixed. • Blow-Out Proof & Back-Seated Bonnet: Ensures a high level of safety by preventing blowouts. • Dust Cap for Protection: A dust cap protects stem threads from external contaminants. • Low-Torque, Leak-Tight Seal: Designed to operate with minimal force and to prevent leaks.Applications of High-Pressure Air Header
• Power Generation: Ensures reliable airflow and pressure in power plants. • Plastic Processing: Used in plastic manufacturing for smooth and efficient operations. • Petrochemical Industries: Ideal for high-pressure applications in the petrochemical sector. • Refineries: Designed to withstand the demanding environments of refineries. • Chemical Manufacturing: Reliable performance in chemical processing plants.Advantages of Parker Air Header Manifolds
• Factory-Tested for Assurance: Every air header undergoes factory testing to guarantee its performance and reliability. • Cost-Effective: Multiple valve inlets and outlets help reduce costs while optimizing system performance. • Compact and Customizable: Tailored designs to suit specific operational needs, offering both flexibility and compactness. • Variety of End Connections: Compatible with a wide range of end connections, offering installation versatility.Low-Pressure Air Header Testing Procedures
• Spectrochemical Analysis: Verifies material grade using spectrochemical testing. • Ultrasonic Testing: Ensures material integrity through ultrasonic inspection methods. • PMI (Positive Material Identification): Confirms material composition for quality assurance. • Mechanical Testing: Assesses performance under load and operational conditions. • Flaring Test: Ensures leak-tightness by subjecting the system to a flaring test.Regular Consignments
• Instrument Air Header: Supplied to UK, Philippines, UAE, Bahrain. • Air Header Distribution Manifold: Shipped to United Kingdom, China, Chile, South Africa. • Festo Air Distribution Manifold: Delivered across Europe, Sweden, Egypt, Oman. • Parker Air Header Distribution Manifold: Available in Philippines, Malaysia, Netherlands. • Air Distribution Manifold with Needle Valve: Regular consignments to Europe, Singapore, Malaysia, USA. • 6-Way Air Header: Distributed to Spain, Malaysia, Australia, Germany. • 4-Way Air Header: Consigned to Canada, Japan, Italy, Saudi Arabia (KSA).Air Compressor Header: Technical Specifications
• Inlet Connection: Ring Type, Raised Face • Inlet Size (Inches): Options include 3/4", 1/2", 1", 1 1/2", 2" • Manifold Types: Available in 4, 6, 8, 10, 12, 14, 16, 18, and 20 valve configurations. • Outlet Size (Inches): 1/2", 3/4", 1", 1 1/2" • Class of ANSI Flange: 2500, 900, 1500, 150, 600, 300 pressure ratings. • Valve Size: 1/4" • Outlet Connection: NPT Female • Drain Options: Plugged outlet, Plugged distribution outlet, or All outlets plugged. • Connection Thread Style: NPT • Maximum Working Pressure (WP): o 55 bar (800 psi) • Temperature Range: o Minimum: -65.2°F (-54°C) o Maximum: +449°F (+232°C) • Bore Size: 10 mm (3/8 inch) • Usage: Air distribution applications • Material: Made from AISI 316 stainless steel for corrosion resistance. • Seat Material: PEEK with PTFE for enhanced sealing. • Valve Type: Modular, offering flexibility and ease of maintenance.
Stainless Steel Air Header
Our Stainless Steel Air Headers are designed for high-performance applications that require durable and reliable air distribution systems. Built with AISI 316 Stainless Steel, these headers ensure excellent corrosion resistance and can withstand high pressures and extreme temperatures.SS Air Header
The SS Air Header is the backbone of our air distribution systems. Offering superior strength and durability, it is ideal for use in a variety of sectors, ensuring that your air supply remains uninterrupted.SS 4 Way Air Header
Our SS 4 Way Air Header is perfect for systems that require multiple outlet connections. Designed for easy installation and reliable performance, it is widely used in compressed air systems and industrial applications.SS 12 Way Air Header
For larger systems that need more outlet points, the SS 12 Way Air Header provides flexibility and efficient air distribution. It is suitable for heavy-duty applications in power generation and chemical industries.SS 16 Way Air Header
The SS 16 Way Air Header is designed to cater to industrial applications requiring a significant number of outlets, ensuring robust air distribution. This configuration is used in large-scale systems, including air distribution systems for heavy machinery and complex processes.SS Air Header Distribution Manifold
The SS Air Header Distribution Manifold combines several outlet points into one easy-to-manage unit, making it an essential part of air distribution systems in industries like petrochemical and chemical manufacturing.SS Air Header Design
Our SS Air Header Design is customizable to meet your specific needs. Whether you require a 4 Way Air Header or a more complex manifold system, we work with you to ensure optimal performance and integration with your existing infrastructure.SS Air Header Valve
Our SS Air Header Valves ensure the efficient control and regulation of air flow within your system. Designed for precision, these valves help maintain the desired pressure and flow in various industrial applications.SS Air Header Data Sheet
The SS Air Header Data Sheet provides essential technical specifications for our air headers, including material composition, pressure ratings, temperature ranges, and installation guidelines. This data is essential for engineers and professionals to make informed decisions.SS Air Header Types
We offer several SS Air Header Types including the 6 Way Air Header, 12 Way Air Header, and SS 4 Way Air Header, each designed to meet the unique requirements of various industries and air distribution systems.Air Header Dimension
The Air Header Dimension is customizable based on your specific needs. We provide precise dimensions to ensure compatibility with your system layout, allowing for optimal installation and operation.SS Air Header Manufacturer
As a leading SS Air Header Manufacturer, we specialize in producing high-quality, reliable, and cost-effective solutions for air distribution systems worldwide. We ensure that each product is tested for durability and performance.SS Air Header Tank
Our SS Air Header Tank is an essential component for storing and distributing compressed air in a wide variety of systems. This durable tank complements the air header manifold and helps maintain steady air pressure.Air Header Manufacturers India
As one of the top Air Header Manufacturers in India, we provide our clients with the best solutions for their industrial needs. We serve global markets with precision-engineered air distribution systems and components.Air Distribution Pot
The Air Distribution Pot is used to collect and distribute compressed air from a central source to various outlets. This system is highly efficient and plays a vital role in maintaining air quality and pressure across the network.Air Header Manifold Parker
Our Air Header Manifold Parker options are trusted worldwide for their reliability and performance. These manifolds provide optimal air distribution and are designed for use in high-pressure systems across a variety of industries.Air Header & Air Distribution Manifold Valve
The combination of an Air Header & Air Distribution Manifold Valve ensures smooth control over the air flow, helping to distribute air evenly and efficiently. This valve system is essential for any industrial air distribution network.Instrument Air Distribution Manifold
The Instrument Air Distribution Manifold is specifically designed for sensitive instruments and systems that require a constant and precise air supply. It is commonly used in instrumentation and chemical processing industries.Air Header Air Distribution Manifold Parker
Our Air Header Air Distribution Manifold Parker is a premium product known for its durability and high performance. It is used in various sectors, including instrumentation and compressed air systems.Instrument Air Distribution Pot
The Instrument Air Distribution Pot ensures the reliable delivery of compressed air to sensitive instrumentation, ensuring optimal performance in critical environments.6 Way Air Header
Our 6 Way Air Header is designed for systems requiring moderate outlet points. It is ideal for industries like automotive and chemical processing that need efficient air distribution in medium-sized systems.Compressed Air Header
The Compressed Air Header is essential for industries that rely on compressed air for various processes. It is designed to maintain consistent pressure and flow throughout the system.4 Way Air Header
The 4 Way Air Header is a highly versatile and compact solution for smaller industrial systems. It provides efficient air distribution without taking up valuable space.Air Reel Combine Header
Our Air Reel Combine Header combines both air distribution and reel functionality, ideal for applications that require flexible air supply systems and ease of use in dynamic environments.Header Air
The Header Air is the central component in an air distribution system. It ensures that air is efficiently supplied to various outlets throughout the facility.Air Distribution System Ppt
Our Air Distribution System Ppt is an informative resource that explains the design, components, and functionality of air distribution systems, helping engineers and system designers understand the role of SS Air Headers.Stainless Steel Air Headers and Distribution Manifolds
Stainless Steel Air Headers and Distribution Manifolds from Shribhairav Forge provide a high-performance solution for distributing air efficiently across your system. Designed to last, they are ideal for use in demanding industrial applications.Steam & Air Header Manifold
Our Steam & Air Header Manifold is a robust solution designed to handle both steam and air distribution in industrial settings, providing versatility and reliable performance.Instrument Air Manifold
The Instrument Air Manifold is essential for supplying clean, dry air to critical instruments in various industries, ensuring accurate and reliable operation in sensitive environments.Parker Air Header Manifolds Stockist
As an authorized Parker Air Header Manifolds Stockist, we offer a wide range of high-quality manifolds designed to meet the needs of industrial applications worldwide.Get a best quote , We Keep Bulk Stock at our stockyard, contact us to request a quote.
Air Header Application Industries
Refineries
Oil and Gas Industry
Power Generation
Pharmaceutical Equipment
Pulp & Paper Industry
