What is Pipe Spool?
A pipe spool is a prefabricated section of a piping system that includes pipes, flanges, and fittings. Pipe spools are assembled off-site and then delivered to the construction site for installation. Pipe spools are used in many industries, including power plants, petroleum refineries, hospitals, and commercial and residential buildings. They are important because malfunctioning piping systems can be dangerous.
A pipe spool refers to a section of a piping system that is prefabricated as smaller segments with flanges and fittings. Piping spools are often prone to corrosion due to their exposure to the elements, water and other natural electrolytes.
One notable feature of Shribhairav Metal Corporation is its commitment to rigorous pressure vessel testing. Stringent quality control measures are implemented throughout manufacturing to ensure the vessels meet or exceed ASME standards. This includes non-destructive testing methods such as radiography, ultrasonic testing, and pressure testing to guarantee the structural integrity and safety of the pressure vessels.
Piping spools are fabricated using various types of raw pipes and pipe fittings and they include flanges, elbows, tees, and a lot more. They are usually fabricated offsite. The raw pipes are pre-cut to specific sizes and together with pipe fittings and other components. They are temporarily fitted together. This partially finished sub-assembly is then welded with other spool components.
Shribhairav Metal Corporation is a prominent manufacturer of top-quality Storage Tanks. With a strong focus on innovation and precision engineering, Tinita Engineering excels in manufacturing state-of-the-art heat exchange solutions tailored to diverse industrial needs. As esteemed heat exchanger manufacturers, our expertise lies in designing robust systems that ensure optimal heat transfer efficiency and durability. Additionally, serving as reliable Pipe Spools suppliers, we offer a comprehensive range of products to meet the demanding requirements of various sectors, cementing their reputation as a trusted partner in India's industrial ecosystem.
Roll correction and welding process are fitting of the main pipe by rolling machine and the welder does not need to change his situation, and also the position of fitting and welding occur when more than one branch of the long pipe overcome the clearance limit. To create a more efficient piping system and save time, pipe spool pre-fabrication is used. Because if the system did not produce preliminary, the welding of the system will take much more time and the welder has to move over the main pipe to accomplish fitting or welding.
They generally easily corrode because of the elements they exposure; water and natural electrolytes. Acceptable protective monitoring must be done when applying pipe spool systems. Pipe spool fabrication is very important because the construction of the ship and other marine industries require intensive piping. Piping spools create great advantages because they reduce the limitations of space on site. With this advantage, all of the pipeline using industries has a great opportunity to increase their pipeline system efficiency and decrease their need for workforce and time.
Pipe Spool specification
| ASME | Schedule | Sizes |
|---|---|---|
| ASME B36.10 | Sch 5 to Sch XXS | 1/2"-48" |
| Methods | Types | Material |
|
MIG GTAW SAW SMAW FCAW |
Roll fitting and Welding Position fitting and Welding |
Inconel Carbon Steel Stainless Steel Alloy Steel Copper Monel Hastelloy |
Applications of Storage Tanks:
Pipe Spoolsare versatile and can be used in various applications across different industries:
- Construction : Pipe spools are used to transport and store pipes, and to create efficient piping networks in HVAC systems.
- Oil and gas : Pipe spools are used in oil refineries, pipelines, and offshore platforms to transport crude oil, natural gas, and refined products.
- Chemical processing: Pipe spools are used to handle corrosive and high-temperature fluids in chemical plants.
- Power generation: Pipe spools are used in power plants for steam, water, and cooling systems.
- Water treatment: Pipe spools are used to manage water flow and treatment chemicals in water treatment plants.
Stainless steel pipe spools dimensions
| DN/NPS (Inch) | OD (mm) | 10S | 5S | 10 | 30 | 20 | STD | 160 | 40 | 40S | 60 | 80S | XS | 80 | 120 | 100 | 140 | XXS |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1/8 | 10.3 | 1.42 | – | – | – | – | 1.73 | – | 1.73 | 1.73 | – | 2.41 | 2.41 | 2.41 | – | – | – | – |
| 1/4 | 13.7 | 1.65 | – | – | – | – | 2.24 | – | 2.24 | 2.24 | – | 3.02 | 3.02 | 3.02 | – | – | – | – |
| 1 | 33.4 | 2.77 | 1.65 | – | – | – | 3.38 | 6.35 | 3.38 | 3.38 | – | 4.55 | 4.55 | 4.55 | – | – | – | 9.09 |
| 1 1/4 | 42.2 | 2.77 | 1.65 | – | – | – | 3.56 | 6.35 | 3.56 | 3.56 | – | 4.85 | 4.85 | 4.85 | – | – | – | 9.7 |
| 1 1/2 | 48.3 | 2.77 | 1.65 | – | – | – | 3.68 | 7.14 | 3.66 | 3.68 | – | 5.08 | 5.08 | 5.08 | – | – | – | 10.15 |
| 3/8 | 17.1 | 1.65 | – | – | – | – | 2.31 | – | 2.31 | 2.31 | – | 3.2 | 3.2 | 3.2 | – | – | – | – |
| 1/2 | 21.3 | 2.11 | 1.65 | – | – | – | 2.77 | 4.78 | 2.77 | 2.77 | – | 3.73 | 3.73 | 3.73 | – | – | – | 7.47 |
| 3/4 | 26.7 | 2.11 | 1.65 | – | – | – | 2.87 | 5.56 | 2.87 | 2.87 | – | 3.91 | 3.91 | 3.91 | – | – | – | 7.82 |
| 2 | 60.3 | 2.77 | 1.65 | – | – | – | 3.91 | 8.74 | 3.91 | 3.91 | – | 5.54 | 5.54 | 5.54 | – | – | – | 11.07 |
| 2 1/2 | 73 | 3.05 | 2.11 | – | – | – | 5.16 | 9.53 | 5.16 | 5.16 | – | 7.01 | 7.01 | 7.01 | – | – | – | 14.02 |
| 3 | 88.9 | 3.05 | 2.11 | – | – | – | 5.49 | 11.13 | 5.49 | 5.49 | – | 7.62 | 7.62 | 7.62 | – | – | – | 15.24 |
| 3 1/2 | 101.6 | 3.05 | 2.11 | – | – | – | 5.74 | – | 5.74 | 5.74 | – | 8.08 | 8.08 | 8.08 | – | – | – | – |
| 12 | 323.9 | 4.57 | 3.96 | – | 8.38 | 6.35 | 9.53 | 33.32 | 10.31 | 9.52 | 14.27 | 12.7 | 12.7 | 17.48 | 25.4 | 21.44 | 28.58 | 25.4 |
| 14 | 355.6 | 4.78 | 3.96 | 6.35 | 9.53 | 7.92 | 9.53 | 35.71 | 11.13 | – | 15.09 | 12.7 | 19.05 | 27.79 | 23.83 | 31.75 | – | |
| 16 | 406.4 | 4.78 | 4.19 | 6.35 | 9.53 | 7.92 | 9.53 | 12.7 | – | 16.66 | 12.7 | 21.44 | 30.96 | 26.19 | 36 |
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Pipe SpoolsApplication Industries
Refineries
Oil and Gas Industry
Power Generation
Pharmaceutical Equipment
Pulp & Paper Industry
